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Oct 06 2009

Woodworkers and Toolmakers

Published by Rob under Thoughts and Banter,Tool Making

Sorry it has been so long since I checked in! I have been kept really busy in the shop making shooting boards, and have not really had a great deal of free time to write. My Bad.

I have had a few folks step up and ask me to take the time to write more often, and they are right, I should. I have some great future articles in mind, so I will try to work on being here more frequently.

The reason why I am writing this post is a bit different, but I think it is timely.

blue_spruce_skews.jpg ~ Blue Spruce Toolworks Skew Chisels ~

Generally speaking, woodworkers are amongst some of the very nicest people I have had the opportunity to know and befriend in my life. They are creative and artistic, ingenuitive and engineer-like, eager to help, designers, full of dreams and imagination.

They are witty, unafraid to debate and keep each other informed of where they stand, usually with a ready smile on their face. Their willingness to help, and be generous is super heartwarming. I mean, how cool is that? While I am somewhat reclusive by nature, and tend to keep to myself personally, I have had contact with many of you by email, phone, and in woodworking forums. This isn’t lost on me.

The people behind making a great deal of the hand tools which are available to woodworkers these days are almost always woodworkers themselves, who are following dreams, and doing what they love. It is rewarding work I am learning — the friendships and acquaintances we make are wonderful. It is an awesome feeling, knowing that in some small way, a tool you make helps someone improve their craftsmanship, and assists them in accomplishing their dreams of woodworking. Continue Reading »

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Aug 18 2009

Musings from the left side

Bet you were thinking I was going to associate woodworking with left hemisphere brain functions. Well, depending on how you think of it, woodworking is probably a craft that uses both sides of the brain, so possibly, maybe.

But actually, I was going to touch on some thoughts and problem solving on the left side of the blade. Table saw that is. It really is the unaddressed side of the machine.

I am a hand tool user, and advocate. Heck, I even make hand tools, but I am also a blended woodworker. For those unfamiliar with the term, a “Blended Woodworker” is a woodworker who espouses both the finesse of hand tools, and the production of power tools and shop machines.

I make no bones about it, as each of us should follow the woodworking path that makes us feel content. Whether you are a power tool woodworker, a blended, woodworker, a hand tool woodworker, and even perhaps a collector, it’s all woodworking and that is a good thing! Whichever way you are doing it, your doing it right for you. That is all that matters.

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Many with table saws are faced with various challenges. Cut quality and safe practices are always ones that weigh heavily on the mind, maybe even the left-brain. Those who have the space and desire, enjoy a large cabinet saw with a 60 inch fence set up, maybe an outfeed table that will accommodate full sheets of plywood. The rest of us may not need a saw that takes that much space, and so we opt for saws with a 30 inch fence system, or maybe even less. Continue Reading »

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Jun 30 2009

Not Fade Away

Published by Rob under Thoughts and Banter

Not fade away… A nearly perfect Buddy Holly song…

Today, as I try to write this, Monday June 29, was a tough sad day. I had to say goodbye to a well-loved friend, and one of the coolest spirits I have ever known.

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Boomer. 1997 – 6-29-2009

A cancerous abdominal tumor began growing in his abdomen last September.

Tumors ending in the word carcinoma are bad. These cancers, they always take their host. This one got my buddy. I have lost too many loved ones to cancer.

Mine is a garage shop, nice when it is warm to open up garage door, and let it have a breeze, but not so easy when you have a cat with the wanderlust for the front lawn and points beyond. It’s all about the adventure, you know?

He came to me four and a half years ago, sort of a rescue. He and his adopted brother were not able to go with his family on a 3 year Naval deployment to Japan. He belonged to my wife at the time’s brother, who is a really great guy, and though we had two cats already, two became four.

I was not originally ok with becoming the caretaker to 4 cats, but I sorta like cats, and it didn’t take them long to grow on me…

For reasons that don’t matter now, four over time became two again, and one of the remaining two was this ol’ enigmatic guy, Boomer. Continue Reading »

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May 12 2009

Shooting Boards and they’re Red Hot!

Shooting Boards and they’re red hot, yes I’ve got em’ for sale!
I have to thank the early bluesman Robert Johnson, for the inspiration on the title here. I have been getting some email reminding me to come up for air and write a little bit here, as I have been working with my head down. With that said, I am still amongst the living!

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Here’s a photo of a pair to draw to. The shooting boards, shown here in left and right-handed models. You could almost call them V-Twins, but darn it, somebody already thought of that…

Back in late March 2009 I revealed I was going to be making a shooting board with an accurately calibratable fence, which can be fixtured in six positions. Woodworkers found this very interesting! I want to take a moment to say thank you to all who have purchased one. It has been a warm and well-received response from the woodworking community. I plan to continue making them, and even have a few ideas to accessorize them as well.

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If you are a left handed woodworker, No Problem! I can make a shooting board that works for you. Same price as right handed, just let me know. Continue Reading »

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Mar 29 2009

Introducing a Shooting Board from Evenfall Studios.

One of the coolest things about hand planes is the finish they leave behind. We have all seen the finish quality they are capable of free hand, but when you put hand planes on jigs, a door is opened and passed through where clean, straight, and angular accuracy becomes something that is hard to obtain in any other simple way.

Yes, I am talking about shooting boards.

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Shooting boards are one of the gateways to fine woodworking. Sure, there are many gateways, but the shooting board, in its different configurations guide the cleanest edges and end grain cuts to the finest accuracies, the most spectacular fit and finish, and it puts this capability in the hands of any woodworker.

I have always enjoyed woodworking jigs, and have made a number of shooting boards over the years. I have thought about many different designs for a long time. I’d have one that did this, but not that, and wish I had one that did that too, but then, that method can become a stack of shooting boards, and most of us don’t have the space for that. It’s true; there are some very specific types that are meant to cover specific uses. Others are great for general work, but the worry over wood movement and long-term accuracy causes some folks to question how much energy to put into the making of their own.

I decided to try designing a shooting board, using a design that encompasses the many qualities that I felt most woodworkers would most desire and need in a basic shooting board. Reinforcing as many strengths as I could, while diminishing the weaknesses where possible, and offer it for sale to woodworkers who may be interested in a shooting board that can cover a lot of fine woodworking situations, yet may not want to build one of their own. If you are interested in purchasing a shooting board, I’d be happy to build one for you. Please see the details at the end of this article. Continue Reading »

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Mar 17 2009

Recent Updates to the “Woodworks Library”

Welcome Back! I just thought I would let everyone know about recent changes and updates to the Woodworks Library.

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The Woodworks Library is a collection of woodworking books, which includes a number of topical books that are not specifically about woodworking, but are related to, and of possible interest to woodworkers. Continue Reading »

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Feb 15 2009

Tearout and Wood Machining… By Hand!

Published by Rob under Hand Tools,Planing,Wood

I know it seems like an odd name to call the process, but it is based in science, and what happens to wood while being worked isn’t really any different when you are going slow with hand tools.

Planing woods is a process that has a number of considerations, which require their needs met all at once, in order for the process to be successful. It isn’t just one thing happening at a time. There are causes, effects and recognizing which you have. The answer isn’t simple until we understand all the usual suspects involved.

If you haven’t already, read chapter 9 of Understanding Wood By R. Bruce Hoadley. It is a real good primer about how wood reacts to planing and machining to brush up on. Overall, the book will improve your skills as a woodworker. It is available in many places, and both Taunton Press as well as Amazon.com are good sources.

Wood reacts to machining in observably repeatable ways. If we understand these ways and learn to recognize the conditions, our own success in working wood is repeatable as well.
Continue Reading »

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Sep 10 2008

Shop Space Comfort

Got Comfort?

Woodworking season comes around yearly, with Labor Day behind us, many of the summer outdoor oriented activities and chores are soon to be waning. The colder weather will be along soon enough to push us in and keep us indoors.

This is good, it spawns the need to be creative through other ways, and hobbies fill that gap. Problem is, many of us have to use a space for our woodworking hobby that is not exactly comfortable during a good bit of the indoor season. When we are cold, we don’t often enjoy what we want to enjoy as long or as much. We are more in the mode of just do it and get er’ done, rather than enjoying ourselves, where thinking through the process, being in the moment, and feeling like we relieved some stress are all big parts of having a good time. If it isn’t a good time, let’s face it, we generally avoid it.

To add, when you are cold, humans do not think as critically, and can even become distracted from slower thinking. Woodworking, like other tasks that require concentration, really does want your attention in many, many ways, because it is a very detailed endeavor, which can be inherently dangerous as well, so how you help yourself overcome these issues while trying to enjoy the woodworking season is a question that is a good thing to have on your mind.

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It isn’t often I am going to endorse a product, in fact I am trying not to, but I am here to speak from the experience I have with the product I bought. This is not a review or a comparison either. I haven’t compared this product to any other. In fact, in this instance, I am using the product I bought more as a frame of reference, so those interested can use this as a frame of reference for their own needs. My want is to help you stay warm in the shop, period. It was my want too. I bought this as a ‘what the heck’ purchase, meaning I did my research, but I really had no idea if my purchase was the best choice or if it was going to work adequately for my purposes. I do not enjoy being cold, and after asking around, no one really knew what to tell me. I got lucky on both counts, because it did work out for me. In fact, it exceeded my expectations. Now that I have tried it, I’ll share my observations with you. Continue Reading »

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Aug 19 2008

The Foibles of Tape Measures

For the average user of a retractable tape, there can be some usages of a tape measure that unwittingly reduce its accuracy. Basically, many people are not even aware of these details. I did say usages, but there are also problems inherent with the way a tape measure is made, that for fine work, render it a tool which is not always the best tool for the job. When we ask a tool to wear too many hats, it fails to do as well by us as we may think it should. It is good to know what some of the weaknesses are so we can learn to accept what are and are not good practices for the tape measure.

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When you are buying a tape measure, there are several available features that you can consider. For shop use, furniture making and cabinet making, you will rarely need a long tape, but the long tapes have features that enhance accuracy. They come with 1-inch wide tapes, which are easier to read for eye relief, harder to distort and are more rigid. Often the 1-inch tapes include more rivets on the hook, which lend themselves to resistance to wear and stretch. Unless you need a shorter tape for handy reasons, I recommend the bigger tape just for its added stability. Continue Reading »

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Jun 27 2008

Building the 5-Gallon Thien Separator

Adapting the Thien Baffle to a 5-gallon bucket isn’t hard, and overall; it is going to reduce a lot of the suction clogging dust that gets to the filter of any shop vac. I feel it is a worthy addition to the shop vac portion of your dust collection system, so here is the stuff you need to know.

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This may seem a little over detailed for some readers and I apologize, but there was some strange engineering involved, and it is a bit involved regarding the measuring and layout, so I will detail my approach, and leave you, dear readers, to you own devices. Welcome to blaze your own trail or follow mine. For my part, all I can say is I am happy I did it, and feel it can benefit anyone who is inclined to make one, so I am sharing it with you.

First you will need to obtain a 5-gallon bucket, which is available from most any hardware store, and the Woodcraft Mini Dust Collection Separator Lid. (part# 143868), which is of course available from Woodcraft. Once you have those; please take not of the following critical measurements, and double check them for yourself.

The bucket will not be perfectly round, but on average, at the rim, it will be 11-1/16th in diameter, at the least if the bucket is held to nominal roundness. If you find the bucket is deformed beyond this roundness, I would reject it, and get a different one. This is easy to check with something like a telescopic pointer, or magnet, if you have one. Those handle inside measurements really well, and then simply compare them to a steel ruler or tape measure. Continue Reading »

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